2020 Ford Explorer: Recalls, Complaints & California Lemon Law

When trying to accelerate on interstate drive train light and I have to pull over turn off car on interstate then start again to keep out of limping mode also when backing up car stalls jumps and makes a grinding noise need a remedy

NHTSA #11739087

Transmission failed at 83k miles

NHTSA #11742946

The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 45 MPH, there was an abnormally loud, dragging sound underneath the vehicle. The contact believed that an object was dragging underneath the vehicle; however, there was nothing on the roadway that could have caused the noise. Shortly afterwards, the message "System Shift to Park" was displayed. The driver pulled over and left the vehicle running, but the vehicle failed to shift out of park while attempting to resume driving. The vehicle was towed to the residence. The vehicle was towed to the local dealer the following day, where the vehicle was diagnosed. The dealer determined that the powertrain control module needed to be replaced; however, the repair was denied, and the vehicle was not repaired. The contact stated that the dealer failed to repair the vehicle under NHTSA Campaign Numbers: 23V069000 (Power Train) and 23V675000 (Power Train). The manufacturer was not contacted. The failure mileage was approximately 185,000.

NHTSA #11744508

Sudden transmission issues, no warnings. Ford Explorer 2020 XLT, had sporadic issues while driving on the highway, decided not to take it to pick up my children a few hours away after sudden jerking and revving high RPM's on the highway, proceeded to take backroads home. Following day, only issue in slowing down to under 35mph with a hard jerk into first gear and delayed reaction. Transmission needs a complete replacement at about $9k, with $19k still being paid on the vehicle. Ford is refusing to acknowledge or offer any help on a known transmission issue with the 10 speed transmission in this model year.

NHTSA #11737609

When the vehicle was started this morning, it sounded like it was chugging and did not wasn’t to stay on. Then when the driver went to drive, he got the notification on my dash to stop safely and the engine was disabled. The check engine light was on, as well as the battery light was on, and the warning light was on. PCM code P1A0C present. TSB 25-2447 applies but the vehicle has current software already installed as of 3/26/26. Ongoing issue with this and other Hybrid Ford Police Interceptor Utilities in our Fleet.

NHTSA #11734767

While the vehicle was under warranty, I reported a transmission problem to an authorized Ford dealership involving sudden slipping out of gear into neutral at highway speeds, resulting in momentary loss of power and acceleration. The dealership performed diagnostic testing but stated they could not identify a problem and advised that the vehicle was safe to continue driving. The condition persisted intermittently. After the warranty period expired, the vehicle experienced a catastrophic transmission failure while on a heavily traveled highway. The vehicle suddenly lost power and the rear wheels locked, creating a dangerous traffic situation requiring assistance from two state police vehicles until the vehicle could be towed. The vehicle was taken to the same Ford dealership that previously evaluated the transmission concern. The dealership then diagnosed a complete transmission failure requiring replacement at a cost of approximately $9,000. I contacted Ford Headquarters regarding this issue and the prior warranty period complaint, but Ford has not responded to the matter in any way. I believe the transmission failure is a continuation of the original transmission defect that was reported during the warranty period but not repaired. I am submitting this complaint because of the significant safety risk created by sudden loss of power and rear wheel lockup while driving at highway speeds. All documentation of original issue and current repair is at the Ford Dealership.

NHTSA #11739321

Driver was responding to a priority call with lights and siren going when the engine RPM's raced to approx 8,000 RPM's, engine lost forward movement and red triangle and stop safely now message turned on. Vehicle was moved to the side of the road and was disabled requiring a tow to Fleet. PCM codes P2884 and P2885 for Hybrid engine disconnect clutch faults were noted in PCM and vehicle was sent to dealer for diag/repairs on 4/27/26.

NHTSA #11734773

Car starts to jerk all of a sudden when breaking ( from 30-26 miles) .

NHTSA #11734720

CUSTOMER STATES THE CHARGING SYSTEM LIGHT IS ON AND THERE IS A STARTING SYSTEM FAULT, PLEASE ADVISE VERIFIED CONCERN. RETRIEVED OTCS ANO P0A1E, U0120 PRESENT IN PCM. CLEARED ores AND LIGHT STAYED ON ANO BOTH RETURNED. CUSTOMER LEFT VEHICLE FOR DIAGNOSIS. PULLED VEHICLE INTO BAY AND WARNING LIGHTS OFF. RETRIEVED DTCS- P0A1E, U0120 MEMORY IN PCM. CLEARED DTCS AND BOTH CLEARED. TEST DROVE VEHICLE ANO BATTERY LIGHT RETURNED WITH B11D9:09 IN BCM AND P06EF IN PCM. SUSPECT VOLTAGE CONCERN. REMOVED WIPER COWL AND TRUNK TRIM, DISCONNECTED AND WARRANTY CHARGED/TESTED BOTH BATTERIES- BOTH PASSED. REASSEMBLED VEHICLE, CLEARED DTCS AND TEST DROVE- NO CONCERNS RETURNED. TEST DROVE AGAIN NEXT DAY ANO NO CONCERNS PRESENT. CONCERN WAS MODULE ERRORS CAUSED BY DISCHARGED BATTERY FROM SITTING FOR EXTENDED PERIOD OF TIME. CONCERN RESOLVED DURING DIAGNOSIS.

NHTSA #11734776

Vehicle stuck in park. But will go in gear but just won’t move.

NHTSA #11731698

I am filing a safety complaint regarding my 2020 Ford Explorer (2.3L engine) experiencing a transmission-related failure. At approximately 112,000 miles, the vehicle began exhibiting a dangerous failure pattern. While braking, a loud mechanical noise occurs, followed by hesitation and inability to properly accelerate. The vehicle then displays a “Shift System Fault” warning. After this occurs, the vehicle struggles to respond when attempting to accelerate, creating a serious safety hazard, especially when merging into traffic or crossing intersections. This issue appears to be consistent with Ford Technical Service Bulletin 23-2249, indicating the manufacturer is aware of a defect involving the transmission system. Despite this, no recall has been issued, and I have been quoted a significant out-of-pocket repair cost. The sudden loss of acceleration and erratic shifting presents a clear safety risk that could lead to a crash. I am requesting that this issue be investigated for a potential recall due to the safety implications.

NHTSA #11731866

Thank you for your time reviewing my complaint. I've answered each of your bullet points below. - the transmission is hard shifting in low gears however no warning/no dashboard lights to indicate issue. The vehicle is available for inspection upon request. - I use my car for work which includes transporting individuals to work and appointments. This hard shift happened with a passenger while on the freeway in traffic, then continued for the remainder of the ride each time I approached low speeds. - A vehicle diagnostic was performed by an independent service center/certified mechanic and no errors registered with the transmission. However the transmission diagnosis was determined by the service center driving the car and experiencing the hard shifts. I have a copy of the report. - The vehicle or component has not been inspected by the manufacturer, police, insurance or any other representatives. _ There were no warning lamp messages leading to the problem or a this current time and currently there are no warning lights indicating the transmission issue, although it has been diagnosed by a certified mechanic/service center as "Engine concern - neutralizing in gears between 1st & 2nd". There were sporadic episodes of this "hard shifting" within the last few months and the frequency of hard stops occurring were random. Additionally, there were no warning lamps or messages to indicate an issue. On 4/4/26 a hard shift happened on the freeway and has been consistent daily at low speeds.

NHTSA #11729490

The failure involves the automatic transmission system (10-speed 10R60) in my Ford Explorer 2020. The issue appears to be internal, affecting clutch packs and/or internal components (spring-related failure was initially noted by the dealership).Yes, the vehicle and transmission are available for inspection upon request. The transmission malfunction caused delayed engagement and loss of proper power delivery, which created unsafe driving conditions. There were moments where the vehicle hesitated or failed to respond properly when accelerating, increasing the risk of being struck in traffic or being unable to move out of the way of oncoming vehicles. This presents a clear safety concern, especially in traffic or intersections. Yes, the issue was inspected and confirmed by an authorized Ford dealership. The dealership initially diagnosed the problem as an internal transmission failure involving clutch-related components. However, those diagnostic notes were later removed or altered in the service record. I have retained screenshots of the original diagnosis as evidence. The vehicle has been inspected by an authorized dealership representing Ford Motor Company. At this time, it has not been inspected by police or insurance representatives. The manufacturer has not physically inspected the vehicle but has reviewed the case and offered partial financial assistance. Yes. Prior to the failure, the vehicle experienced symptoms including harsh shifting, delayed engagement when shifting into drive or reverse, and abnormal transmission behavior. These symptoms developed over time before the failure occurred. In some cases, there were no warning lights present before the issue became severe, which made the failure more sudden and unexpected. I was informed the original technician is no longer employed and there is no service manager currently overseeing the department. This lack of oversight makes it difficult to verify the original diagnosis or changes made to service records.

NHTSA #11733317

7/2024- Harsh transmission shifts- Lost power on very busy highway on 4th of July weekend- spent 12 weeks in the shop for transmission repair 64,000 miles 3/2025- Harsh transmission shifts again- Vehicle slammed into gear very hard- 3 weeks in the shop for another transmission repair 71,000 miles 3/2026- Harsh transmission shifts again- 1 week in the shop- told it needed an adaptive relearn 88,000 miles 4/2026- Still experiencing harsh transmission shifts!!! 90,000 miles

NHTSA #11737403

I was driving the vehicle through a neighborhood and there was a clunk noise and it sounded like my brakes were metal on metal. I stopped to ensure my brakes were okay. Then I continued to drive home when there was a louder clunk and the reared on my vehicle locked up and the car would no longer move. The reared differential unit had failed and exploded parts and put holes in the unit causing fluid to exit onto the street and lock up the drive tires. The vehicle was stranded in the middle of the street and could not move. There was no warning or indication of a failure. The vehicle was towed to the dealer and components were replaced under extended warranty.

NHTSA #11732065

2020 Ford Explorer with the 10r80 transmission went bad. Shuttering between 2/3 gear, neutraled out of gear. Shop wants 5,800 for a remanufactured transmission.

NHTSA #11724106

The catalytic converters (both) on my 5-year-old Ford Explorer both failed due to cracked welds. This failure appears to be common with the v6 ecoboost engines. It happened sometime before 124000 miles, it was only noticed because my wife and daughters started complaining about headaches and sleepiness when riding in the vehicle. The failure was only noticed when a mechanic evaluated it, the failure was not noticeable otherwise. I believe this is a very dangerous condition, as the fumes were evidently getting into the vehicle somehow and causing symptoms of carbon monoxide poisoning. The estimate to repair both is $5000, but according to the repair shop, there are currently none available. Ford has acknowledged this defect in Customer Satisfaction Program 21B35 and the 2025 service bulletin covering cracked weld failures. At about the same time, the transmission suddenly. The failure is very specific, and is documented in Ford Technical Service Bulletin 22-2411 as a known defect. The vehicle experienced harsh shifting, delayed engagement, and ultimately complete transmission failure requiring full replacement at a cost of approximately $7000. This appears to be a widespread defect, and I believe it represents a safety concern due to unpredictable loss of drivetrain function.

NHTSA #11716301

Car will be in drive or reverse, start to move with foot on gas then will shift itself into park

NHTSA #11712470

Power Train, Automatic Transmission Issue The vehicle is a 2020 Ford Explorer XLT with approximately 71,000 miles. The automatic transmission has developed delayed engagement and harsh shifting during normal driving conditions. The issue occurs most often during low speed driving, rolling stops, and when shifting from Park into Drive or Reverse. The transmission will hesitate or pause before engaging, followed by a sudden harsh shift or jerk into gear. The condition has been reproduced multiple times during normal driving and is consistent. This behavior creates unpredictable vehicle response when I accelerate into traffic or proceed from a rolling stop. The delay followed by sudden engagement can cause the vehicle to lurch forward unexpectedly, which could increase the risk of a crash when entering intersections, merging into traffic, or operating near pedestrians. The vehicle is scheduled for inspection at a Ford dealership, and the issue will be evaluated under known Ford technical service bulletins addressing harsh or delayed shifting in the 10-speed automatic transmission. At this time, the vehicle has not yet been inspected by the manufacturer. The vehicle will be inspected by an authorized Ford dealer Monday March 9, 2026. No warning lights or messages have appeared. The condition occurs without warning indicators and is noticeable through delayed engagement and harsh gear shifts. My vehicle has been regularly maintained and received the recommended 60,000 mile service prior to the issue appearing. Similar transmission complaints appear to be widely reported among owners of 2020–2022 Ford Explorer vehicles equipped with the 10-speed automatic transmission.

NHTSA #11722429

The transmission developed a harsh engagement from part to reverse and a harsh downshift when decelerating. The vehicle would frequently not change gears at highway speeds.Inspection showed that the transmission pan was full but fluid was burnt.

NHTSA #11710961

Transmission had hard downshifts, whining, would.not change gears intermittently and would clunk when going into reverse or drive. Upon inspection at the dealership, the fluid was burnt and there were chunks of gears in the transmission pan.

NHTSA #11724107

The car started hard shifting, bucking like an animal in the middle of driving 70 on the highway, hard to control, hard to stay out of traffic, started to smell like fuel was in the cabin, it took all I had to keep it in my lane and get over to safety without killing myself or someone else, took it to the dealership, they could not look at it for two weeks, took it to a different shop, he found that a wire had been cut and some hoses were zip tied to the frame ( previously only work on this car has been at dealership) he then towed it to the dealership at the two week appointment and they say its burning transmission fluid and hard shifting and needs a new transmission. The warranty expired two days before this occurred so not covered, it is a 2020 , should not have to completely replace a transmission only 74,000 miles on it . I had taken it n three times previously for hard shifting but it was an occasionally occurrence, they could never find any codes to explain so did not look further than what the computer said. That day, it did not throw any codes, until the secondary mechanic took the time to look under the hood, find the cut wire and fix that. Then he had 3 pages of codes. Now I not only have to pay the financed amount on this vehicle but I have to pay an additional 10,000 for a car that did not do its high functioning job and report a problem when i was feeling the problem and probably could have been a warranty fix before the warranty expired if the code appeared the first time, telling the computer to tell the technician to fix it.

NHTSA #11705770

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator was depressed; however, the vehicle failed to accelerate as intended. In addition, the contact stated that the transmission was shifting roughly while upshifting or downshifting. No warning lights were illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure. The contact was informed about a TSB with a similar failure, and the contact was informed that there were no recalls on the VIN related to the transmission. The manufacturer was not made aware of the failure. The failure mileage was approximately 50,000.

NHTSA #11700375

Driving at speed and starting to slow down the vehicle downshifted hard and afterwards would shift hard on every shift. Vehicle was taken to dealership and was diagnosed with CDF drum failure. Vehicle was under 100k miles and not under warranty.

NHTSA #11715965

Hard shifting in lower gears when transmission warms up, hard downshifting to lower gears as well. This is extremely harmful if the shifting jerks hard, causing whiplash or can cause a wreck.

NHTSA #11697431

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted from 3rd to 2nd gear as indicated on the console shift indicator. The vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the transmission. The contact was informed that the transmission needed to be replaced. After investigating the failure, the contact related the failure to Technical Service Bulletin: 22-2428. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 83,000.

NHTSA #11694099

On my way to visit my cousin down south my vehicle wouldnt go in park. A warning came across stating that it was a shift system fault. I went to the Ford dealership in North Carolina. They werent helpful. I went to a nearby auto repair shop alerted me that it was an issue with tge powertrain that Ford covered in vehicles same as my yr make and model. Ford refused to honor it due to the fact that it doesnt fit my vin number even though it is the very same issue presented in the other vehicle with the similar yr make and model. It is unsafe. I have a family. I would not move

NHTSA #11694607

The component that failed was the CDF Clutch Hub. Very hard shifting when accelerating from a stop and when going up hill. The problem has been confirmed by the Ford dealership. I had no warning prior to this happening. Safety concerns in that I could not accelerate quickly to avoid impending traffic.

NHTSA #11697125

Transmission starting to fail at around 91,000 miles. Diagnosed at dealership. Just out of warranty. Other repair shops say this is a common issue. This should be a recall matter.

NHTSA #11691067

Ford has released a technical service bulletin for this issue , however they are not being held accountable for the issue at hand that I believe poses a safety issue while driving and could cause other drivers to run into the back of your car. The TSB was posted for a part inside the transmission which is a snap ring that comes dislodged from its groove and causes harsh down shifts between gears. This has happened to thousands of owners of these vehicles with a simple internet search. To say a harsh downshift is the issue is putting it mildly. When you are decelerating and the transmission downshifts as it does, It feels as if you slammed on your brakes, however the cars behind you see no brake lights light up to tell them you just slowed down considerably which could cause a pile up accident, especially in rush hour traffic. I feel this is the same type of recall that Ford was made to put out on all the 2011-2014 F150's where the transmission would randomly down shift to first gear on the highway. Ford has major transmission issues that cause safety concerns and I do not feel they are being held accountable on these newer vehicles. Theyve created a TSB on a known issue, yet let people drive around and pose risk of harm to themself or other drivers. Its only a matter of time until the downshift causes a major accident or pile up and people are seriously injured due to Fords negligence. They are aware of the issue and should be held to fix it for the drivers as well as everyone elses safety.

NHTSA #11692192

Transmission shifts hard from first to second gear upon acceleration, then shifts hard down at approximately 25-30mph. Dealership is aware. Has been happening since I got vehicle, but no fix has been available.

NHTSA #11689320

i have been seeing complainants about the 2020 ford explorer transmission, I just want to say that I also had transmission issues with my 2020 ford explorer, I had Vehicle down shift issues at or around 50,000 miles, i took it back to the dealer because it was still under the 60K miles power train warr. The dealer had my explorer for about a week to do repairs, I do remember them saying there was a technical bulletin about this problem. I still have transmission jerking issues when i am driving slowly and have to let's say step on the gas to accelerate. I am at 67,000 miles now and worried is this thing going to make it to 100K.

NHTSA #11689390

The transmission has failed due to a snap ring being dislodged. This caused substantial damage requiring complete transmission rebuild. The vehicle is currently at a ford dealership where they have identified the issue. The serviceman stated that the snap ring failure is due to manufactures defect and that it is a well known and common failure. Ford has a service bulletin describing this issue. Failure to repair this in a timely manner will cause catastrophic failure that could lead to loss of control of the vehicle. There were no warning lights for this issue. The first symptom was harsh shifting. The vehicle was taken to the dealership the day following the first symptom but the damage had been done.

NHTSA #11688529

Vehicle down shifts hard from 7th to 6th gear tested in manual mode but was originally feeling it while driving automatic when slowing down between 25 - 35 mph then I found a tsb that suggested trying it in manual in those gears and it happens every time

NHTSA #11688645

Th car goes into gear but does not go anywhere.

NHTSA #11689563

I was driving my vehicle that was just over 5 years old with just over 38,000 miles on the highway out of state for a family wedding with my 3 children and wife. There were no safety lights or indications of any malfunction, but upon acceleration the transmission “was not engaging” and it would not shift up to increase speed. I pulled to the far lane and upon down shifting the vehicle was jerking forward. After getting off the next exit, the vehicle would not engage between gears and speed up. This put my family with 3 kids under 7 at extreme risk and left us stranded out of state with minimal options. The car needed to be towed and arrangements needed to be made for our family and all belongings packed in the car. It was determined that the transmission was in need of full rebuild or replacement and advised to contact Ford as it may be under warranty. My powertrain warranty was 5yrs and 60,000 miles and Ford after 2 weeks of trying to get someone to contact me back stated it’s no longer under warranty and there is nothing they can do - even with a vehicle with 38,400 miles. I received a few quotes and Ford wanted nearly $11,000 to replace. I chose to have the transmission rebuilt due to the cost and still making car payments on the vehicle. This is a known issue with this transmission. Ford has sent out reimbursements for other Explorers, but my VIN is not included in them.

NHTSA #11710408

The contact owns a 2020 Ford Explorer. The contact stated that while the vehicle was parked on several occasions, the vehicle rolled forward unintendedly, and the vehicle rolled backwards while on an incline. The contact engaged the parking brake to stop the vehicle from moving while in park(P). The vehicle was taken to a dealer; however, the failure could not be duplicated. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 95,000.

NHTSA #11734791

With regular service and no warning, my transmission has failed at 83k miles. The 10r60 transmission is a known issue for Ford, as they have set out TSB to the dealerships and GM has recalled the same transmission, but Ford has failed to do so. Regardless of the fact that my family, husband, and I have been loyal Ford/Lincoln customers for the last 15 years, they are not willing to do anything to help with this very costly repair.

NHTSA #11680389

The exhaust leaks constantly and ford can’t seem to fix it. Been multiple times in the shop and all they say is it’s suppose to leak soot and make a fluttery sound. Three documented cases of it at the shop for exhaust leak and I’ve finely gave up because multiple dealerships refuse to acknowledge the issue and state it’s weep holes but weep holes are at connection joints. The smell of exhaust from start up or in tight confined spaces allows the exhaust to creep back into the car if windows are rolled down. Also the sound is embarrassing

NHTSA #11681476

What component or system failed or malfunctioned, and is it available for inspection upon request? The transmission failed at approximately 80,000 miles. It requires a complete rebuild/replacement. The failed transmission is available for inspection upon request. It is currently at the transmission shop. How was your safety or the safety of others put at risk? Although the vehicle was technically still drivable, it did not feel safe. The transmission slipped and struggled to shift, and the vehicle felt like it could break down or cause a wreck at any point. The sudden and unpredictable loss of proper control put me and other drivers at risk. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes. An independent transmission repair service confirmed the failure and determined that the transmission required a full rebuild/replacement. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has not been inspected by the manufacturer, police, or insurance representatives. It has only been inspected and diagnosed by an independent repair service. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning lamps or dashboard messages prior to the failure. The first symptoms were slipping and difficulty shifting gears, which began shortly before I took it to a repair shop.

NHTSA #11681329

Subject: Formal Complaint – 2020 Ford Explorer Transmission Failures and Unfair Coverage Practices Dear Ford Customer Service, I am writing to formally express my concern and disappointment regarding repeated transmission failures in my 2020 Ford Explorer. The vehicle required its first transmission replacement at just 4,000 miles, and again recently at approximately 100,000 miles. It has come to my attention that Ford issued a recall for transmission issues affecting a large number of 2020 Ford Explorers manufactured at the Chicago Assembly Plant during the COVID production period. My vehicle, however, narrowly falls one month outside of the official recall range. Despite this, the symptoms and failures my vehicle experienced are identical to those described in the recall and in numerous owner complaints online. I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a I find it deeply concerning and unjust that Ford refuses to extend coverage to vehicles like mine that clearly suffer from the same manufacturing defects. It is unreasonable for a $45,000 vehicle, only a few years old, to require two complete transmission replacements. This is not an isolated case — thousands of 2020–2022 Ford Explorer owners have reported similar failures with the same transmission model, often shortly after warranty expiration. I am requesting that Ford review this case for goodwill repair coverage or reimbursement, and to consider expanding the recall parameters to include vehicles like mine that were evidently affected by the same defective components and production issues. I have purchased over $100,000 on Ford Cars, and have only purchased Fords. I am going to purchase a brand new car in 2 years, and it most likely will not be with Ford due to their shady recall practices, and lack of care for the quality of their product and customer service.

NHTSA #11698874

The 2020 Ford Explorer was repaired due to a recall on the rear differential bolt. The bolt that was replaced fell out and had to go back in for service. The dealer said Ford refused to pay the full cost and it was split between Ford and the owner. We had to pay $2085.97 for the repair of a recalled item.

NHTSA #11688368

Rear view camera 360 camera when backing up is going to a blue or black screen. When it’s not going black or blue the image is very grainy and hard to see image while backing up.

NHTSA #11725119

Sunroof clip broke and fabric sags which can affect visibility.

NHTSA #11718145

Sun roof sun shade malfunctions and the shade sags down unable to see out of rear of vehicle, or rear view mirror. Also sags down on rear passengers and children and could cause your passengers to stop breathing from covering your face. Very dangerous.

NHTSA #11715423

The rear differential axle bolt on my vehicle has broken. There was no impact or collision prior to this failure. The vehicle suddenly made a loud noise and came to a complete stop in the middle of the road while I was driving with my [XXX] daughter in the car. This created a serious safety hazard. Although my VIN does not currently appear under an active recall, I am aware that there have been prior recalls issued for this specific issue on the same vehicle. I am requesting that this matter be reviewed promptly for safety concerns and potential coverage, as the failure occurred without warning and placed my family at risk. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA #11717248

Sagging sunroof shade.

NHTSA #11713344

Ford Explorer roof screen issues— sun shade does not retract and is now the cover sagging into the backseats when open, and is loose.

NHTSA #11738499

Transmission oil cooler leaking transmission fluid cooler inlet and outlet leaking.

NHTSA #11707003

Catalytic converters and flex pipes cracking

NHTSA #11709322

The sunroof fabric is sagging and partially obstructing my view through the rear view mirror

NHTSA #11704894

The sun shade for my 2020 Explorer has now joined the list of many others, where the sunshade drops and as it is now, I can’t see out my rear view mirror. Very dangerous!

NHTSA #11704045

The panoramic sunroof cover is not functioning properly. When it is open, it’s supposed to spool up in the back, but it is not working and the cover just drops back into the backseat, obscuring the view to the rear of the vehicle. It’s a very unsafe situation and upon doing some research, I have found this to be a very common problem with this car. No recall has been issued, but it is very clearly a manufacturers defect.

NHTSA #11705109

The panoramic sunroof shade broke and hung down obstructing my view out of my rear view mirror. It is dangerous for me to be driving without being able to see behind me when my sunshade or sunroof are open. It is available to inspect. I brought it to a repair shop and they said it is a very common issue with Ford Explorers and an expensive repair. The vehicle wasn’t inspected by the manufacturer or police and there were no warning lamps. Ford is well aware of this issue and needs to fix it

NHTSA #11705888

Somehow the sun shade for the sun roof has started sagging. It’s like it suddenly popped out of its tracks and it can block the rear view which is very unsafe

NHTSA #11699935

The dash at the bottom of windshield and where the dash meet is coming up.

NHTSA #11699584

Panoramic Sunshade Problem (Roll Back Issue)

NHTSA #11705887

The power retractable fabric sun shade / sunroof cover came out of the rails while retracting this while driving, causing the fabric to hang down in my baby's face and cause loss of rear mirror visibility.

NHTSA #11695858

The sunshade that covers the sunroof when not in use has separated from the track. I am told (via several forums) this is a very common issue that affects most ford explorers in some cases multiple times even after replacement. When the shade opens, rather than retract as intended it drops down into the cabin of the vehicle obscuring visibility via the rear-view mirror as well as falling on any passengers in the second row of the vehicle. This is a definite safety hazard when driving.

NHTSA #11695721

The sunroof shade has fallen out of its track and blocks the use of the rearview mirror. Upon attempting to open the sunroof shade, it began to fall out of the track and hang down enough to block the view out of the rear of the vehicle.

NHTSA #11685418

Panoramic sunshade droops and sags creating obstructed rear view

NHTSA #11679688

The panoramic sunroof shade in my vehicle failed unexpectedly in August 2025 when I pressed the factory roof/shade retract button during normal operation. The sunshade fabric ripped and detached, causing it to hang down across the rear visibility area and partially obstruct the driver’s view through the rear of the vehicle. This created a safety hazard by reducing visibility while driving and creating a distraction. The failure occurred without misuse or modification. The defective sunroof shade assembly appears to be a design or material failure that has affected other vehicles with the same roof system. I am unable to utilize my sunroof due to visibility issues.

NHTSA #11736510

The panoramic sunroof shade failed causing it to drop down on one side, this is a poorly engineered and built by Ford, not an owner's fault. The panoramic roof shade have plastic clips that hold the shade that break by themselves causing the shade to fall. if both clips failed or the one on the drivers side this could cause temporary visual obstruction. This is a poorly designed system and needs to be secured in case of failure.

NHTSA #11677556

Sunshade - Bought the car 2 years ago. Hit the button to close the sunshade and it stopped closing. Turns out the frame cracked on its own. No accident, no one pushing or pulling on the sunshade, the frame just cracked on its own. This is a 2020 model so I find it very hard to believe it is "wear and tear", this is definitely a defective part or Ford used too cheap of a product on a expensive vehicle. This issue can cause health concerns as my family is being cooked by the sun, not to mention the potential for skin conditions/sunburn that could develop as a result of this.

NHTSA #11680560

Interior driver door handle - coating is metal, it partially peeled off. Several times it has cut my finger when I open the door (paper type cut). Due to fast paced life, I forget to open door is a way to avoid the metal flake and tend to always cut my finger which is scary if I touched it when vehicle was in motion, there is a quick second of shock/pain from cut. Ford has this common problem as we had the window openers replaced when it was warrantied, same issue. I think it's a safety issue and should be replaced by Ford. They want to charge me over $300 for the repair, I'm not going to give them the satisfaction. Driver side is more affected because it is used 3x as much and other doors.

Allegedly reported: 1 injury (as reported to NHTSA). NHTSA #11679501

LED Headlight assembly failure. Loss of headlight is a safety concern because by law you need both headlights working. It allows cars to see you. The malfunction of the headlight has been confirmed by a Ford Dealership. There are several reports online of this happening to the 2020 Explorer LED headlamps. The only warning was the message system.

NHTSA #11713906

The driver side headlight low beam will not work. Dealership said 1700 labor to replace. I have looked into this and several other ford explorer platinum owners have same issue.

NHTSA #11729390

Passenger side Headlight low beam went out. Dealer says it’s $1500 because whole headlight assembly must be replaced instead of a bulb. We live off of social security, so of course we don’t have the money for this. Now we can’t drive at night and we both have medical problems. This is both worrisome and dangerous. After some research, this is a recurring issue, especially for Platinums.

NHTSA #11707189

Over the past few years, the headlights will intermittently go out when driving. The problem usually resolves itself the next time the vehicle is started. However, over the past couple weeks, both drivers side low beams have gone out and stayed out a well as one passenger side low beam. This happened while my wife was driving through a snow storm, so you can imagine how fun that drive was. I’ve contacted ford, as I can see this is a known problem with these LED headlights by reading forums and talking to other owners. Their answer is simple, pay us 5k to replace the headlight! No thanks, this is a known issue with their product and shouldn’t be placing the onus on the consumer. To make it worse, it’s obviously a HUGE safety risk to be driving without headlights!!! Since the latest incident, the lights have not come back on, forcing us to not use our main family vehicle at night. When the lights go out, it alerts and just says “check headlamp system”.

NHTSA #11708871

Passenger side headlight quit working, except on high beams. Also, dashboard warning came on about headlamp not working. Tried to get new bulbs and was told that the whole headlight assembly had to be replaced and dealership charges $1500+

NHTSA #11711700

Kept getting a Check Headlamp System See Manual for a couple days then the headlight went out

NHTSA #11692978

Passenger headlight, LED low beam has gone out. Daytime running lights, high beam, and turn signal still work. Tried replacing the module and it's the headlamp that is bad.

NHTSA #11719340

Low beam headlight won't work. Dealer advises that the whole assembly has to be replaced at a cost of over $1,500. It doesn't make sense to me that, for safety's sake, replacing a light bulb (cost = $120) translates into a full dismantling of the front grill and fender to replace the entire headlight assembly. This is a serious safety issue

NHTSA #11686140

Failed low beam bulb makes it unsafe to drive at night. The LED bulb is designed to last “life of the vehicle” and failed in less than 5 years. Replacing the bulb means replacing the entire assembly, >$1500. The bulb failed in significantly less than the typical lifespan.

NHTSA #11684818

The weld which attaches the tail pipe to the muffler failed causing the pipe to strike the pavement while the vehicle was in motion which resulted in sparks and potential fire hazard.

NHTSA #11687632

slipping gears between 1&2nd gear, harsh/delayed shifting, some power loss. Vehicle is around 120k miles

NHTSA #11689331

Manufacture hasn’t made a remedy available for the recall and it’s past its anticipated availability date. Manufacturer Recall Number 24S52 NHTSA Recall Number 24V598

NHTSA #11676445

Sunroof shade failed during normal operation. It is hanging down and obstructing the back window.

NHTSA #11713908

The screen that covers the moon roof has let go, it flows in the current of the AC within the car. When the roof is open, it is hanging down so that I cannot see out my rear window with my rearview mirror. I can only assume, the next thing is, it will let go on one end of the other and hang down all the time and allowing constant sunlight on myself and passengers.

NHTSA #11677309

Sun roof Sun shade drops down blocking rear view when open.

NHTSA #11682629

At 45,000 miles the third row driver side headrest broke and the seat will not fold and is a safety hazard for the seat since the head rest does not work as intended. The third row passenger side head rest broke while under bumper to bumper warranty. Given both have broken with minimal use and others having the same exact issue, the part is made inferior and causes a safety issue.

NHTSA #11689837

The contact owns a 2020 Ford Explorer. The contact stated that while loading her children into the vehicle, the driver’s, and passenger’s side rear second row seats collapsed and remained locked in the upright position. After a visual inspection, the contact observed that the “Easy Entry” switch was stuck. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 25V393000 (Seats); but the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 20,000.

NHTSA #11681588

See attached document for potential defect petition

NHTSA #11682326